Description
Specifications
| Z:TA-R YSM40R | ||
|---|---|---|
| 4-Beam, 4-Head Spec. (YSM40R-4) | ||
| Applicable PCB | L700×W460mm to L50×W50mm | |
| Mounting capability (under optimum conditions as defined by Yamaha Motor) |
200,000CPH (When using RS head) | |
| Applicable components | Ultra-High-Speed (RS) Head | 0201mm* to □6.5mm (Height 2.0mm or less) *option |
| Multi (MU) Head | 03015mm to 45×60mm (Height 15mm or less) | |
| Mounting accuracy (Under optimum conditions as defined by Yamaha Motor when standard evaluation materials are used) |
+/-35μm (25μm) Cpk ≧1.0 (3σ) |
|
| Number of component types * 8mm width tape conversion |
Max. 80 feeders with RS heads Max. 88 feeders with MU heads Max. 84 feeders with RS x 2 + MU x 2 heads |
|
| Power supply | 3-Phase AC 200/208/220/240/380/400/416V +/-10% | |
| Air supply source | 0.45MPa or more, in clean, dry state | |
| External dimension | L1,000×W2,100×H1,550mm (excluding projections) | |
| Weight | Approx. 2,100 kg | |
- Specifications and appearance are subject to change without prior notice.
External dimension
Function and Feature
World’s fastest! 200,000 CPH
Compact. Machine width of 1m
Handles large-size PCBs
Flexible response for different production configurations!
Recommend for Such Production Site
For customers mounting massive quantities of chip components and LEDs
COST PERFORMANCE- MOUNTING STABILITY – line length productivity-TERM PRODUCTIVITY ARE ALL AT THE HIGHEST LEVEL
Overwhelming productivity specialized for chip components mounting
- Head designed specifically for chip mounting and the rotary head operates smoothly with no wasted motion.
- No line stoppages due to nozzle clogging or auto recovery functions
- Not just fast. It delivers high precision, high quality and stable productivity
- Also great for semiconductor device manufacture that requires higher density, higher precision and low load force mounting
- Realizes high-precision pick up of ultra-small chip components by using the MACS compensation system to adjust feeder and nozzle positions
- Monitoring by side-view camera of components pickup angle to detect defects including missing components, tombstone and reversed components
Not just fast. It delivers high precision, high quality and stable productivity
- Also great for semiconductor device manufacture that requires higher density, higher precision and low load force mounting
- Realizes high-precision pick up of ultra-small chip components by using the MACS compensation system to adjust feeder and nozzle positions
- Monitoring by side-view camera of components pickup angle to detect defects including missing components, tombstone and reversed components
An ideal line for manufacturing memory devices such as DDR and SSD has been achieved by combining with the YSM20R/WR.
- Ideal production line can be configured by using both the ultra-high speed YSM40R and high-speed multi-function YSM20R/WR for PCBs containing a mix of massive quantities of chips and tray components.
- On PCBs with a mix of chips and IC, achieves high speed production by mounting with the YSM40R, and for mounting of medium to large components with the YSM20R/WR.
- Using traversers makes maximum use of the high productivity of the Dual Lane YSM40R, and allows building a flexible and cost-effective single lane configuration.
High quality mounting, good opearting rate and less frequent maintenance are realized.
- Equipped with auto diagnosis of nozzle/feeder and self-recovery functions. These maintain a good condition and continuous high-quality production.
- Easy filter replacement and batch nozzle exchange , also no spare head is needed.
- Lightening the part below the spring attached to the nozzle in order to lighten the impact load force on ultra-small components during mounting.
- Tranfer with laser sensor system reduces mechanical impact to the PCB
- Applying vacuum pump provides low air consumption.It helps keep running costs low
Extremely short line configuration, machine width is a mere 1 meter and yet produces 200,000CPH, and connecting as a pair achieves 400,000CPH in 2-meter length
- The dual-arm rotary of the RS head simultaneously pickups 18 components in 9 actions.
- Employs a high-speed multi-camera and recognizes components in the shortest travelling course
For customers needing maximum area-and-length-productivity in high-mix production
Only Yamaha can provide both of a super-high speed chip-shooter with the dual-lane specs and the mounter with extremely numerous functions!
Achieves world’s highest class area-and-length-productivity in high-mix production by coupling with the YSM20WR
- Ideal production line can be configured by using both the ultra-high speed YSM40R and high-speed multi-function YSM20R/WR for PCBs containing a mix of massive quantities of chips and tray components.
- High-speed production for PCBs with a mix of chips and ICs can be realized by mounting chips with the YSM40R and by mounting mid to large size components with the YSM20R/WR.
No need to care about floor space, Mass-production line in short length can be configured.
- Realize a 1-line configuration for both the top (lane 1) and bottom (lane 2) surface mounting
- Employing the MU head for handling components of 03015mm to 445x70mm, with max. t15mm gives a big boost to flexibility. This is ideal for customers who handle many odd-shaped components
Highest productivity in the world!
World’s fastest! 200,000 CPH
The speed is achieved by the leading-edge technology including innovative high-speed rotary heads and servo motors incorporating new, high-speed algorithms, etc.
Multi-camera system
nnovative multi-camera system has faster recognition speed along with high accuracy. This system can also include a coplanarity check function and side-view camera.
Ultra-high-speed rotary head
Delivers revolutionary productivity by employing our unique simultaneous component pickup technology, newly developed rotary control technology, and heads are lighter than previous high-speed heads.
Ultra-high-speed ZS feeder
A light-weight compact motorized feeder incorporates a new type control algorithm to ensure super-high-speed operation.※
- ※：
- The currently used ZS feeder can be optionally upgraded to the ultra-high-speed ZS feeder by upgrading the software version and adjusting with the tune-up station.
Compact space-saving design
Even though a 4-beam unit, its small footprint and its design feature a width of only 1 meter and depth of 2.1 meters. The Z:TA-R delivers superb productivity per line length and productivity per surface area. It is a powerful tool for making maximum use of limited factory space!
Productivity by line length（CPH/m）
Flexible response for different production configurations!
2 types of head variations
Allows replacement with 2 head types to match the production configuration.
Ultra-high-speed head (RS head)
RS head delivers powerful productivity spanning a range from tiny 0201mm to 6.5mm square on up to heights of 2mm.
Multi-head (MU head)
U head offers the advantages of both component adaptability and high-speed to handle components from 03015mm chips through 45x60mm and heights up to 15mm.
Flexible nozzle station
Nozzle station (ANC) is changeable to match the head. Also handles nozzle free layouts for high-speed head compatibility.
Head variations & matching components
Ultra-high-speed head handles components from tiny 0201mm chips and onwards
Dual lane system handles large-size PCBs
The YSM40R employs the dual lane system that gives superb versatility in feeding 2 parallel lanes of PCB in sizes ranging from small to midsized PCB on up to large-sized PCBs of 700mm in length.
Highly compatible with YSM20WR!
The newly designed YSM20WR is available directly coupled by conveyor to the YSM40R. Combining with the highly versatile YSM20WR achieves both high flexibility and productivity!
High tech to support high mounting quality & a high machine operating rate
Nozzle health care function
Automatically diagnoses the nozzle function and appearance and replaces any problem nozzle with a spare nozzle as needed.
Rotary head tip filter
A filter attached to the shaft tip prevents dirt and grime entering, thereby minimizing down-time and maintenance costs.
High speed side-view camera
Monitors the component retention state in real-time with no loss at 3 periods or namely, right after pickup, right before mounting, and right after mounting.
Blow station
The blow station automatically self-cleans the nozzle shaft to drastically reduce the time normally required for maintenance. It is also effective on nozzles for extremely small components such as 0201mm chips.
Auto recognition optimizer functions
These functions including es-Vision for auto-generation and tracing of recognition data, and smart recognition to easily create component data for complex shapes to help prevent pickup and component recognition errors.
Highly stable & reliable pickup system
This system automatically maintains highly reliable component pickup by employing a high-performance vacuum pump, pickup position auto-correction function, and pickup height auto-teach function.
![](mailto:?Subject=Yamaha Ultra-High-Speed Modular Z:TA-R YSM40R&Body=<figure class="rwd-pc-margin-bottom30 rwd-sp-margin-bottom15"><img src="https://global.yamaha-motor.com/business/smt/mounter/ysm40r/img/logo.gif" alt="Ultra-High-Speed Modular Z:TA-R YSM40R" /></figure>
<p class="rwd-text rwd-text-large rwd-text-bold rwd-pc-margin-bottom30 rwd-sp-margin-bottom15">Achieves revolutionary productivity of 200,000 CPH<sup>*</sup> giving it the world’s fastest speed on a compact platform</p>
<ul class="rwd-product-notation">
<li>Highest productivity in the world!</li>
<li>Flexible response for different production configurations!</li>
<li>High tech to support high mounting quality & a high machine operating rate</li>
</ul>
<dl class="rwd-notes-list02 rwd-pc-margin-top20 rwd-sp-margin-top20">
<dt>*</dt>
<dd>Comparison of chip mounting capability (CPH: chips per hour) under ideal conditions among 4-beam 4-head class surface mounters. In-house research as of April 2016.</dd>
</dl>
https://youtu.be/UzOli7V9mqc){kind=link}
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