Yamaha High-efficiency Modular Z:LEX YSM20WR

High-efficiency Modular Z:LEX YSM20WR

All-purpose surface mounter with the highest speed in its class brings 1head solution evolution to a whole new level!

  • World’s fastest mounting speed in its class; 5% faster than the YSM20.
    Featuring a new wide-scan camera with improved component adaptability.
  • Optional features improving line operating rate without stopping the machine.

Description

Specifications

Model YSM20WR
Applicable PCB Dual lane
Note 1 Same type PCBs: L810 x W356 to L50 x W50
Different type PCBs: up to L810 x W662
Note 2 Same type PCB: L810 x W280 to L50 x W500
Different type PCBs: up to L810 x W510
Head / Applicable components High-Speed Multi (HM) Head Note 3
0201mm to W55 x L100mm, Height 15mm or less
Odd-shaped components (FM: Flexible Multi) head:
03015mm to W55 x L100mm, Height 28mm or less
Mounting capability
(under optimum conditions as defined by Yamaha Motor)
X axis 2-beam Note 1: High-speed multi-purpose
(HM: High-speed Multi) head x 2
81,000CPH
Mounting accuracy ±0.035mm (±0.025mm) Cpk≧1.0 (3σ) (under optimum conditions as defined by Yamaha Motor when standard evaluation materials are used)
Number of component Types Fixed plate: Max. 140 types (conversion for 8mm tape feeder)
Feeder carriage exchange: Max. 128 types (conversion for 8mm tape feeder)
Trays for 30 types (Fixed type: max., when fitted with sATS30) and 10 types (Carriage type: max., when fitted with cATS10)
Power supply 3-Phase AC 200/208/220/240/380/400/416V +/-10% 50/60Hz
Air supply source 0.45MPa or more, in clean, dry state
External dimension (excluding projections) L 1,374 x W 2,110 x H1,445mm (Main unit only)
Weight Approx. 2,500kg (Main unit only)
Note 1 : When using conveyor separation specifications of 787mm between 1 to 4 lanes
Note 2 : When using conveyor separation specifications of 630mm between 1 to 4 lanes
Note 3 : Please contact us for info regarding mounting 0201mm components.
Specifications and appearance are subject to change without prior notice.

External dimension

Note 1 : When using conveyor separation specifications of 787mm between 1 to 4 lanes
Note 2 : When using conveyor separation specifications of 630mm between 1 to 4 lanes

Function and Feature

Conveyors available in freely configurable variations.
Dual lane

Conveyors available in freely configurable variations.
Single lane

Needs no head replacement! 0201mm to large-size components

Realize non-stop components supply

Achieves both a whole new dimension of versatility and high-speed for mounters via the 1-head solution

1-head solution

Two types of heads are available that bring the “1-head solution” to an even higher dimension capable of accommodating a wide range of components while maintaining high speed with no head replacement. High-speed general-purpose heads can be used for ultra-small (0201mm) chip components.

High-speed multi-purpose (HM : High-speed Multi) head

This universal type head made for high-speed mouuting and versatility supports from ultra-tiny chips of 0201mm to large-size components of 55 x 100 mm and height of 15 mm.

Odd-shaped components (FM : Flexible Multi) head

Super wide-ranging type head supports load control, and handles a broad spectrum of components from ultra-tiny chips of 03015mm, to ultra-large components of 55 x 100 mm and tall components of heights to 28 mm.

Huge improved adaptability to actual production

Mounting a new type wide-scan camera increases and expands recognition capability to support high speed mounting of components down to only □8 mm to □12 mm in size. Also, use of side lighting gives high-speed recognition of ball electrode components such as CSP (chip scale packages) and BGA (ball grid arrays).

Beam variations available in 2 types

Achieving a common platform allows selecting from 1-beam and 2-beam for configuring the X-axis according to production mode and mounting capability.

Wide support capability turns the concept of “Limitless EXpansion” into a reality!

Compatible components

Conveyors available in freely configurable variations

Easily links with Z:TA-R, allowing a configuring a dual-lane line that best matches your production style.(When using conveyor separation specifications of 630mm between 1 to 4 lanes) Single lane is also available in super large size specification of Max. PCB thickness of 8.0mm or Max. PCB weight of 10kg.

Single lane
W=742
Dual lane
conveyance of 2 boards with Same type PCBs
W=356
Dual lane
Conveys 2 boards of Different type PCBs
W=662

Numerous functions to support high-quality mounting are included as standard features.

Side view function

Detects pickup status and component’s presenge with no downtime loss.

Blow station

Automatic blow cleaning function keeps nozzle clean for long periods.

High-speed smart recognition

Highly robust “High-speed Smart Recognition” that also creates recognition data for custom or unique components in a short time is now standard equipment.

Achieves highly-streamlined components supply

sATS30NS Auto Tray Sequencer (ATS) for nonstop tray replacement

sATS30NS

A new function has been added to the sATS30 Auto Tray Sequencer for automatic tray exchange and component feed. This new function automatically ejects pallets with empty trays during operation and feeds pallets with new trays into the machine. Operator can remove the pallet with empty tray and replenish pallet with full tray and press feed button. Pallet will automatic be supplied into the magazine. The magazine can be exchanged during changeover without stopping automatic operation.

Nonstop feeder carriage exchange system

A cover with shutter was mounted on the pickup components of the opening used during carriage clamp and release. The shutter automatically closes when the carriage is detached so that carriages can be exchanged without stopping the machine. This improve the machine productivity.

Newly developed and designed Auto Loading Feeder

Newly developed Auto Loading Feeder can supply tape-mounted components just by inserting a tape without stopping the machine. The unique center open technique from Yamaha drastically reduces components pickup errors that occur from static electricity and the residue when peeled from the tape. No recovery of top tape is needed which vastly increases the operating rate.

ZS feeder

Also supports thin, light-weight, compact, single lane type motorized intelligent feeders. Customer can select from non-stop feeder replacement function specs. Specs also support conventional SS feeders.

 

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