Yamaha Compact High-speed Modular YSM10

Compact High-speed Modular YSM10
  • YSM series entry model mounter that achieved both the world’ s fastest speed and versatility in its class worldwide!
  • Ultimate basic machine featuring the three “1”
  • Flexible response for different production configurations!
  • Functions that ensure stable production
  • Comparison of chip mounting performance (CPH) under optimal conditions in 1-beam 1-head class surface mounters (In-house company research as of January 2017)
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Description

Specifications

YSM10
Applicable PCB L 510 x W 460mm – L 50 x W 50mm
Note : Available in lengths up to L950mm as an option.
Applicable components 03015mm to W55 x L100mm (For parts sizes larger the width 45mm, recognition of parts is divided into sections.), Height 15mm or less
Note : A multi camera (option) is required for part heights exceeding 6.5mm or part sizes exceeding 12mm
Mounting capability HM head (10 nozzle) specification : 46,000CPH (under optimum conditions as defined by Yamaha Motor)
HM 5 head (5 nozzle) specification : 31,000CPH (under optimum conditions as defined by Yamaha Motor)
Mounting accuracy
(Under optimum conditions as defined by Yamaha Motor when standard evaluation materials are used)
+/-0.035mm (+/-0.025mm) Cpk 1.0 (3σ)
Number of component types Fixed plate : Max. 96 types (conversion for 8mm tape feeder)
Tray : 15 types (maximum when equipped with sATS15, JEDEC)
Power supply 3-Phase AC 200/208/220/240/380/400/416V +/-10% 50/60Hz
Air supply source 0.45MPa or more, in clean, dry state
External dimension L1,254 x W1,440 x H1,445mm
Weight Approx. 1,270kg
Specifications and appearance are subject to change without prior notice.

External dimension

Function and Feature

Entry model that has both high speed and flexibility

Mounting speed makingit No. 1 in its class!

1 head solution!

Flexible response for different production configurations!

Recommend for Such Production Site

For customers wanting an entry model

Stable quality, low price

On-Demand concept with basis specifications kept as simple as possible and required functions can be piled on as needed.

  • Rigid and durable machine frame ensures high accuracy mounting even of tiny 03015㎜ chips.
  • Highly reliable Inline Multi-head stems from knowhow gained since the start of the Yamaha SMT business.
  • Though a high-speed head, it also works great with tray changer units!
  • Dipping station available (custom order)

The HM Head combines the top level speed in its class along with great flexibility

  • HM head is equipped with scanning camera (FOV□12mm) equivalent to upscale models
  • Handles component heights to 15mm, including sizes up to W55 x L100mm by multi-camera, and so can handle nearly all SMT components.

Comes with all types of functions for better operating convenience and maintaining high quality production

  • Features include nozzle and feeder self-diagnosis and a self-recovery function. These features ensure continuous normal operation and high-quality production.
  • Auto loading feeder (ALF) available as standard equipment.

Linking it to high-speed mounters will further enhance its cost-saving, economic IC mounter functions.

Ultimate basic machine featuring the three “1”

1 head solution!

Handles a wide range of components from 03015mm (0.3 × 0.15mm) ultra-micro-chips to large parts 55 × 100mm and 15mm in height and needs no head replacement since it uses high-speed general-purpose heads the same as high-end models.

New scan camera

Improves scan camera performance that expands the size of high-speed mounting parts to 12mm.Supports ball recognition such for BGA and CSP, etc.

HM (High-speed Multi) head

Standard type with 10 nozzle specifications for a compact body, light-weight, high-speed and versatility.

HM 5 head

Economy type having 5 nozzles with HM head functions unchanged, it is selectable according to productivity and budget needs.

The world’s fastest mounting speed in its class!

By adopting a new-generation servo system from upper-ranked models and utilizing a lightweight and compact universal type head we have speeded up mounting more than 25% compared to conventional models to achieve the world’s fastest mounting speed in its class of 46,000 CPH (chips per hour).

Single Platform

Here, 3 models or namely the YS12 with flexibility and mobility, YS12P with some simpler specifications, and YS12F with superb component handling compatibility are integrated into one type of platform. This is a super-entry model combining high parts compatibility and versatility along with the usual small size body, high speed, and space saving specs.

Flexible response for different production configurations!

Compatible components

Multi-camera

High-speed and high-accuracy parts recognition to sizes exceeding 12mm or heights exceeding 6.5mm.

Nozzle station

Automatic replacement of spare nozzles and special order nozzles available.

Automatic replacement tray supply unit “sATS15”

A maximum of 15 parts trays can be loaded. (at tray pitch of 12.5mm)

Tape feeder

Electric-drive intelligent feeders “SS feeder” and “ZS feeder” fully compatible with all YS series models.

SS feeder
ZS feeder

Functions that ensure stable production

Side view function

Eliminates mounting errors by detecting parts, missing parts, and part pickup status with no time loss.

Automatic recognition optimizer function

Prevents pickup and recognition errors by applying a function (smart recognition) that does easy data generation for parts having complex shapes and also a recognition data auto-generator & tracking function. (es-Vision)

Blow station

Nozzle shafts are automatically cleaned to keep the nozzle in good condition for long periods of time. A nozzle health check function applies automatic recovery processes such as nozzle blow and a protect function to prevent use of abnormal nozzles.

Highly stable & reliable pickup system

Maintains superb part pickup performance by way of a pickup height auto–teach function and pickup position auto compensator function.

Conforms to CE marking standards

Worldwide operability with equipment design that gives safety number one priority.
Note: This name signifies a safety standard required for equipment for install and usage in Europe.

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